Monday, November 10, 2014

A quick glance at the properties of Phenalkamine

Curing agents are an essential part in the manufacturing and construction industry. Their diversified features are the primary reason behind their increased use.

  • In this post, I will share some interesting facts about the most popular curing agent, Phenalkamine.
  • It first came to existence in the mid 1970s by the Cardolite Corporation Company.It is synthesized from CNSL (Cashew Nutshell Liquid), which is derived from the shell of cashews, like; (Cashew Tree, Anacardium Occidentale L).
  • It provides good workable pot life to a substance, because of its feature, which provides very fast cure, even at low temperatures.
  • It has an excellent property of resistance to moisture, good chemical resistance, and flexibility.
  • Because of its unique properties Phenalkamine is used for; solvent-free industrial floor coatings, railcars, agricultural and construction equipment coatings, marine and offshore coatings, portable water coatings, and tank and pipe linings.
  • Phenalkamine is also used for adhesive, automobile, and electrical potting applications.
  • It is also used in manufacturing and construction industry. Its adhesion quality makes it useful in water as well. This is why it is used in marine applications, civil engineering, and industrial maintenance projects.
  • The formation of this curing agent is done by using various products and additives. It offers a blend of both aliphatic aminesa properties and Polyamides characteristics.

Benefits of Phenalkamines

Considering the diverse range of properties of this curing agent, there are many benefits of this chemical, of which the major ones are-

  • Corrosion resistance
  • VOC solvent free
  • Water resistance
  • Low migration levels
  • Faster recoating feature that helps in providing a rapid cure with no induction time, thus eventually reducing costly downtime of this agent.
  • It can be used in all seasons.
  • Fast cure at low temperatures (~40°F) is provided without affecting the pot life of the component.
  • Its good surface tolerance feature makes it robust i.e. it can be used on rusty, cold, wet, or damp surfaces easily.

Saturday, November 1, 2014

What are solvent dyes? What are their uses and benefits?

A dye can be defined as a colored chemical material that produces color when applied to a substrate. These chemical substances can be natural or synthetic. These are used to give vibrant colors to products.

In order to color items such as ball pen inks, printing inks, plastics, organic solvents, fuels, and lubricants, a solvent dye is used in different ways and forms.

This dye is soluble in organic solvents and mostly used as a solution in a natural solvent. The role of solvent dyes is considered vital in enhancing certain colors because of their ability of getting dissolved in natural solvents.

These dyes have multiple uses, but their most popular application is in the plastic industry. Approximately 7 basic shades are available in these colorings and you can find a large variety of dyes with similar colors. These colorings are mainly of two types; basic and metal complex dyes.

Benefits of solvent dyes-

They don’t change their color effects, when exposed to the sunlight. 

Event at higher temperatures, they maintain a good thermal solidity by resisting oxidization.

You can store them for a longer period of time.

They play a valuable role when it comes to consistent, unique and lively color shadings.

When looking for a manufacturer of this dye, it is necessary to look for a reputable name in the industry. Make sure that the dyes you purchase are of high quality.

Before you place an order, it is necessary to check the reputation of the manufacturer.

Price is another vital factor to compare before making the final call. It will be the sole responsibility of the buyer to test the suitability of the products. You can also seek help from these manufacturers, if you have any specific queries.

Tuesday, October 14, 2014

What is the application of epoxy resins?

Through the years, the organic chemistry has seen many significant changes. New chemicals have now become an indispensable part of many different industries. From the hoard of substances, epoxy is a chemical compound that has gained a lot of popularity because of its diversified and dynamic properties.

Here are the different industries, where epoxies play a major role-

Adhesive manufacturing
: This chemical is widely used in adhesive manufacturing units. A large variety of products ranging from; wood & metals to plastics and stones, are prepared with a combination of epoxy. The heat resistance as well as chemical resistance features, make it a viable choice for making products, which require the proper adhesive nature. In addition to this, its flexibility also makes it an optimal choice for adhesive firms.

Electronic Industry: This chemical is commonly used in the electronic manufacturing industry because of its properties, which are not commonly found in any other chemicals. Insulators, motors, transformers, generators, switchgear, and bushings are manufactured using epoxy. Its conducting property makes it a viable choice for industries. Apart from these, casts, laminates, fixtures, as well as castings are produced by the application of this chemical.

Paint and metal industry: The lesser volatile and water resistant feature makes it useful in the paint and metal industry.

Automotive industry: With a combination of plastic colorant, this chemical is used in the automotive industry. The blend is used for creating the latex and alkyd based paints. These paints are helpful in protecting walls from UV rays.

Besides the aforementioned areas, epoxies are used in marine, aerospace, art and biological fields as well.

In combination with other compounds such as; amino acids as well as alcohols & phenols, a large variety of products are produced.

If you are dealing in any of these industries, then you need epoxy chemicals for sure. In order to purchase this substance, you need to find a reliable epoxy resin manufacturer.

Hiring a reliable provider is not a difficult task, provided you do a thorough research. Looking for different options on the internet is the most viable technique.

Once you find the options that suit you best, and you had a one-on-one conversation with the manufacturer, then you can choose the manufacturer that impresses you the most.

Thursday, October 9, 2014

The use of Natural epoxy curing agents for coating

The demand for curing agents is on the rise, as the need of a good pot life for chemicals increases. Usually they are used for hardening a certain material be using cross linking. Multiple types of these products are available for use. All these agents have their own different features.

These agents are used by several industries because of their many features.
Many companies from all over the world are providing different types of curing agents such as; Aromatic and Aliphatic Amine, Cycloalophatic Amines etc.

Phenalkamine: is another curing agent, which provides a fast cure. Because it is a good solvent, it is widely used in many fields like; for marine and offshore coatings, flooring, construction equipment, industrial railways, marine applications, and much more.

Some of its many features include:

Cure at low temperature – This is one of the most important features of this curing agent. It provides cure at low temperatures, which makes it a good option for using in marine applications etc.

Sometimes, it is also used for maintenance coating in some industry applications, that need cure at low temperatures, which is sometimes even lower than 0 degree Celsius, can use this product.

Low viscosity – Low viscosity is another specialty of this product, which makes it more compatible for several industries.

Fast cure –It is a good option for industries that need fast cure.

Moisture resistance – This product can also resist moisture and water. It makes it capable for coating for marine and offshore applications. That is why, they are also it is used for pipe and tank coatings.

Good compatibility – This product offers good compatibility with several materials.

Excellent adhesion – Excellent adhesion is another property of this curing agent.

Salt Water resistance – Feature of salt water resistance also increases its importance. This is the reason why they are used in marine and other instruments.

Low cost – Its low cost availability makes it a great option in many fields.

Chemical resistance –Its high chemical resistance makes it usable for many protective applications.

Color stability – Color stability is another feature of this agent.

It also provides good flexibility, surface tolerance and other properties. It gives high performance with good durability. They have a very good pot life.
Coating, done with this product, increases the life and productivity of various applications.

With this type of coating, products will last longer even in difficult conditions, like; low temperature, salt water, moisture etc.

They always provide a better cure for many different industries.

Tuesday, October 7, 2014

Different Types of Epoxy Resins and Their Characteristics!

Epoxy resins are been used just about everywhere, including our day-to-day life. The many qualities of epoxy resins like; adhesive properties and their resistance to chemicals or water make them very useful, in several industries.

In boat building, dentistry, fiber optics, and civil engineering, epoxies are used for commercial reasons. Yet, not many people know that epoxies are available in different types. Every kind has its own characteristics and qualities.

Here are the different types of epoxies and their characteristics-

     Liquid – This type of resin is mainly used for coating, laminating and potting. It has good adhesive properties with chemical resistance. Low viscosity makes it ideal for civil engineering, flooring, and tank linings. It is also used in electrical application due to its electrical properties. The Quality of the solvent and the chemical and water resistance makes it the perfect choice for marine applications. Some variants of this liquid type have also shown impact resistance and more flexibility.

     Solid – Solid resins are usually used for powder, maintenance, and coil coating. It is also used for electrical applications because of its chemical or impact resistance qualities. Good flexibility is one of its many features. Some products of this category are also used in warm areas due to its heat curing qualities.

     Multifunctional – Multifunctional resins are known for their characteristics of property retention on different temperatures. It is used for the lamination of circuit boards to block UV. Some products in this category also provide features like; low viscosity and stability. Due to its many properties including chemical, organic solvents and heat resistance, it is an ideal product for coating, adhesives etc. It is also used in civil engineering; RTM applications, and composites, due to its good flexibility.

Other types

Almost every epoxy resin manufacturer produces this resin in some other variants also, such as diluents, specialty, cycloaliphatic etc. These products are used in secondary containment, tank linings, composites, filament winding, pultrusion, and impregnation applications. They offer certain qualities like; low volatility, wettability, and low odor level.

Major uses of epoxies

This product is mainly used for coating many types of equipment. Its chemical and water resistant qualities make it an ideal product to be used for ships, boats or any tool that comes in the direct contact of water. It is also used for powder coatings, and flooring.

Saturday, September 13, 2014

What you need to know about the classification of color compounds!

Colors have a special place and meaning in our lives. There is no substitute for colors, which is why we include colors for everything in our everyday lives like; clothing, cars, housing, and in so many, many more things including food. It’s just next to impossible to imagine or live our lives, without color.

Before differentiating color compounds, let us differentiate metals – ferrous and non-ferrous.

Ferrous are the ones, which have large concentration of iron in them and non-ferrous are the opposite.

Now take a look at the various types of compounds of colors-

     1. White Colored Compounds
At times, we need to shine the non-ferrous metals as much as we can. The process goes like this; first, the surface is prepared accordingly. Then, a white compound is applied to the surface to make it as shiny as possible.

     2. Red Colored Compounds
It is also used on non-ferrous metals, and the materials like knobs, fixtures, cabinets, buffs and domet are polished with the help of red colored compound.
These compounds help in giving shine to the knobs and make sure that there are no scratches left on the objects.

     3. Chrome color compound
Plated material is polished with the help of this category of the compounds of color. This helps in giving shine to the material. The chrome compound can be applied to stainless steel. Moreover, it also helps in giving a clear-cut look without any cuts on the material. There is no risk of corrosion on the non-ferrous material, if this compound is applied properly. However, chrome color can be used for non-ferrous and plastic material as well.

For non-ferrous materials, silica can also be used. Silica is a compound used in making flawless mirrors. The shine of a mirror depends on the amount of silica present in it.

Wednesday, August 27, 2014

What are the 2 most commonly used dyes?

Dyes are widely used in petrol, oil, wood, spirit, leather, plastic paper, aluminium foil printing, transparent lacquers, nitrocellulose, cellulose acetate, vinyl, alkyd, other synthetic resins, moulding powders, construction material of cellulose acetate, celluloid, polystyrene, polymethacrylates, PVC, P/F, U/F, Inks for rotogravure and rubber stereo printing, ball point pens. Etc.

Natural and synthetic dyes are the most commonly used type of solvent dye.

Natural Dyes
This type of dye is obtained from natural sources, such as plants. This colorant came into use during Neolithic period.

Originally dyes like; Tyrian purple and Crimson kermes were the ones that were typically used in historical times. However, through the years the use of these dyes has decreased, as many other natural colorants came into use such as; woad, madder, saffron, and indigo.

The existence of these chemicals came into place from Asia and Africa when they introduced fashion coloured textiles. This made the need for natural colouring agents even more vital.

Besides these dyes, some other chemicals that came into existence recently include; cochineal and logwood colors.

Synthetic Dyes
Unlike natural dyes that came into existence from Spain, synthetic dyes were discovered by William Henry Perkin.

With synthetic dyes, thousands of chemicals were fabricated later in the coming years. The fabricated chemicals that came in the list of synthetic dyes offered a wide range of benefits, which is why they replaced natural colorants.

Main benefits of synthetic dyes:
  • Good production rate
  • Diverse colours
  • Better adherence property
  • Better colouring properties
These dyes are further classified into many types- like; basic, mordant, vat and reactive colouring agents.

Before purchasing dyes, you need to have a good amount of knowledge about these chemical products. Along with a thorough familiarity with these, you also need to take into account the credibility of the supplier.

Experience is an important point to consider, if you want good quality products. Therefore, a good research is a must.

Make a list of all those suppliers that are known for delivering, the most reliable products.